We design, build, test and deliver world-class custom battery and charging solutions across a broad range of applications. We’re ready for your challenge.
We design, build, test and deliver world-class custom battery and charging solutions across a broad range of applications. We’re ready for your challenge.
POWERFUL SOLUTIONS START WITH TOTEX.
CUSTOM BATTERY & CHARGING SYSTEMS
Some would say that building a battery is simple. Well, on the surface that may be true, but when you peel back the layers of creating a power solution that works efficiently across varying power demands, safely in a myriad of environments, and dependably in real-world applications, it’s a different story.
At Totex, our story can be seen in the thousands of products we have produced and in the trusted relationships we have forged with our customers. Our commitment to quality and innovation can be recognized in everything we do.
We have been solving challenges and creating real-world solutions for over 35 years. Solutions for medical, industrial, consumer, and military applications is where we live.
We bring a complete solution that starts with experienced engineering, elegant design, comprehensive testing, cutting-edge manufacturing, and global logistics. That is our daily mission.
We don’t just follow the industry standards, we set them.
Expertise Across A Variety of Industries
Our In-house Capabilities Sets Totex Apart From The Competition
Battery Knowledge
Consistently designing and manufacturing millions of high quality batteries for a wide array of applications requires extensive knowledge and many years of experience in several key areas.
- Extensive cycle-life, temperature, and current draw performance database
- Expertise in all major cell chemistries: Li-Ion, LiFePO4, NiMH, Li-SOCl2, etc.
- Legacy of battery designs utilizing all major cell from factors
- Experience with In-field behavior for most applications
- Long standing relationships with Tier 1 cell manufacturers around the world
Engineering & Design
100% of engineering design for batteries and charging solutions is done in-house.
- Circuit Design & PCB Layout
- Fuel Gauge & MCU firmware programming
- Material selection expertise (temperature, drop, chemical resistance, flammability rating, and color matching)
- Designs to meet autoclave and intrinsically safe requirements
- Stand-alone & integrated chargers
Manufacturing
Vertical Integration is the key to cost-effective and consistent manufacturing.
- Two factory locations (California, USA 55,000 sq. ft. and Huizhou, China 120,000 sq. ft.)
- 7 in-house fully automatic SMT lines
- 5 automated spot welders and ultrasonic welding capabilities
- Automated cell sorting
- Plastic injection tool making and 27 injection molding machines
Quality Control
To make the millions of batteries that we have without a manufacturer-caused catastrophic failure in the field is a testament to how ingrained quality is in Totex’s employees and processes.
- ISO 9001, 13485 and 14001
- UL2054 done in-house
- FDA Registered Line
- DPPMs typically <500 per year
- Six Sigma Training (1 master black belt, 2 black belts, 30+ green belts)
- Over 2000 calibration cycle channels for pre-shipment battery testing
Logistics & Material Planning
Totex has been shipping batteries around the world for as long as we’ve been in business. Whether you need shipping from Los Angeles or from Hong Kong, we know how to get your batteries where you want them to go and when you want them there.
- ~98% On-time-delivery
- Shipping support out of California, Hong Kong, and Huizhou, China
- 70% of our business is some form of Kanban, VMI or consignment
- Expertise in the ever changing rules, regulations and limitations of shipping Lithium Ion batteries
Mission Statement
Our mission is to strategically grow while maintaining our reputation of having fast customer response times, technical expertise, and a culture of high quality and efficiency leading to the design and manufacture of high quality batteries and chargers at competitive prices.